instruction sheet 1 of 4 ? 2015 te connectivity family of companies all rights reserved *trademark te connectivity, te connectivity (logo), and te (logo) are trademarks. other logos, product, and/or company names may be tra demarks of their respective owners. product information 1 - 800 - 522 - 6752 this controlled document is subject to change. for latest revision and regional customer service, visit our website at www.te.com . 408 - 32208 19 oct 15 rev a seating tool kit qsfp cage assembly configuration application specification replacement wall support cage assembly configuration 2215032 - 1 1 x 6 114 - 13120 2 - 2215032 - 1 1 x 6 2215032 - 2 1 x 3 2 - 2215032 - 2 1 x 3 2215032 - 3 1 x 4 2 - 2215032 - 3 1 x 4 figure 1 1. introduction qsfp cage assembly seating tool listed in figure 1 is used to seat the cage assembly described in figure 1 onto the pc board. the cage assembly contains compliant pin contacts to allow solderless pc board insta llation. read these instructions thoroughly before using the seating tool kit. note dimensions on this sheet are in metric units [with u.s. customary units in brackets]. figures and illustrations are for reference only and are not drawn to scale. 2. description (figure 1) each seating tool consists of a seating tool and a wall support. the seating tool has cutouts (two located on each side) to accept the protruding part of the standoffs of the cage assembly. the wall support must be installed into the ports of the cage assembly. the top of the seating tool provides a surface to accept the force applied by the application tool to seat t he product onto the pc board. during seating, the back and sides of the seating tool protect the cage assembly from damage. the wall support supports the individual ports of the cage assembly. 3. requirements 3.1. pc board support fixture (customer supplied) a pc board support must be used to provide proper support for the pc board and to protect the pc board and the connector and cage assembly from damage. the support fixture must be designed for specific needs using the following recommendations: s mall form - factor pluggable (qsfp behind bezel, customized heat sink) cage assembly seating tool 2215032 - [ ] back of seating tool 1 x 6 seating tool (bottomed on cage assembly) compliant pin contact 1 x 6 cage assembly 21433 3 1 - 7 1 x 6 wall support (for clarity, not shown installed) pc board support fixture (ref) printed circuit (pc) board (ref) original instructions
408 - 32208 rev a 2 of 4 ? it should be at least 25.4 mm [1 in.] longer and wider than the pc board ? it should have flat surfaces with holes or a channel large enough and deep enough to receive any protruding components of the product 3.2. application tool power for seating tools must be provided by an application tool (with a ram) capable of supplying a downward force of 44.5 n [10 lb - force] per contact. for available application tools, call product information at the number at the bottom of page 1. caution over - driving of the cage assembly will deform parts critical to the quality of the connection. maximum force occurs prior to the cage assembly bottoming on the pc board. 4. setup when setting up equipment to seat the cage assembly, pay particular attention to the following: the seating tool must be matc hed to the cage assembly caution if the seating tool and cage assembly are mismatched or are improperly aligned, damage could occur to the tooling, cage assembly, or both. ? light pipes must not be assembled onto the cage assembly ? the wall support must be p roperly installed, and the seating tool, cage assembly, and application tool ram must be properly aligned before cycling the application tool 1. set the tool seating height to the dimension shown in figure 2 (application tool shut height will equal the tool s eating height plus the combined thicknesses of the pc board and support fixture). figure 2 after seating, a gap of no more than 0.10 mm [.004 in.] between the cage assembly standoffs and the pc board is allowed. note use the tool seating height as a reference starting point. this height may need to be ad justed to obtain the amount allowed (maximum of 0.10 mm [.004 in.]) between the standoffs of the cage assembly and the pc board. 2. slide the wall support into the ports of the cage assembly until the wall support is secure. 5. seating (figure 2) note the connector must be mounted on the pc board before seating the cage assembly. ram of application tool (fully down) seating tool wall support (installed in ports of cage assembly) application tool shut height (ram fully down) (see section 4, step 1) 0.10 [.004] (max) gap allowed compliant pin contacts (and any protruding components) inserted into holes in pc board and pc board support fixture pc board pc board support fixture tool seating height 26.63 [1.048] with cage assembly seated
408 - 32208 rev a 3 of 4 1. place the pc board on the support fixture. 2. orient the seating tool over the cage assembly so that the back is aligned with the back of the cage assembly. then lower the seating too l onto the cage assembly, making sure that the cutouts slide over the protruding components of the cage assembly, until the seating tool bottoms on the top of the cage assembly. 3. place the cage assembly on the pc board so that the contacts and alignment pos ts are aligned and started into the matching holes in the pc board. 4. center the seating tool (with the cage assembly) under the ram of the application tool. slowly lower the ram until it just meets the seating tool. verify alignment of pc board support, pc board, cage assembly, and seating tool. caution damage to the pc board, seating tool, or cage assembly may occur if the seating tool is not properly seated on the cage assembly before cycling the application tool. 5. cycle the application tool to seat the cage assembly on the pc board. then retract the ram, and carefully remove the seating tool by pulling it straight from the cage assembly. 6. check the cage assembly for proper seating according to the following: a. the widest section of each compliant pin is inside its intended pc board hole b. each alignment post is in its intended pc board hole c. if present, the gap between the standoffs and the pc board is no more than 0.10 mm [.004 in.] note for detailed application requirements of the cage assembly, refer to the application specification given in figure 1. 6. maintenance and insp ection the seating tool kit is assembled and inspected before shipment. it is recommended that the seating tool kit be inspected imm ediately upon arrival at your facility to ensure that i t has not been damaged during shipment, and that it conforms to the dimensions provided in figure 3. 6.1. daily maintenance it is recommended that each operator be made aware of, and responsible for, the following steps of daily maintenance: 1. remove dust, moistu re, and contaminants with a clean, soft brush or a lint - free cloth. do not use objects that could damage the components. 2. when the seating tool and wall support are not in use, store them in a clean, dry area. 6.2. periodic inspection regular inspections should be performed by quality control personnel. a record of scheduled inspections should remain with the seating tool or be supplied to personnel responsible for the seating tool kit. inspection frequency should be based on amount of use, working conditions, op erator training and skill, and established standards. 7. replacement and repa ir customer - replaceable parts are listed in figure 3. a complete inventory should be stocked and controlled to prevent lost time when replacement of parts is necessary. parts other t han those listed should be replaced by te connectivity to ensure quality and reliability. order replacement parts through your te representative, or call 1 - 800 - 526 - 5142, or send a facsimile of your purchase order to 717 - 986 - 7605, or write to: customer service (038 - 035) tyco electronics corporation po box 3608 harrisburg pa 17105 - 3608 8. revision summary ? initial release of document
408 - 32208 rev a 4 of 4 seating tool (by cage assembly configuration) dimension (mm [in.]) a b c e f g 1 x 6 49.5 [1.95] 118.6 [4.67] 33.5 [1.32] 116.0 [4.57] 8.15 [.32 ] 54.2 [2.13] 1 x 3 49.5 [1.95] 61.6 [2.42] 33.5 [1.32] 59.0 [2.32] 8.15 [.32 ] 54.2 [2.13] 1 x 4 49.5 [1.95] 80.6 [3.17] 33.5 [1.32] 78 [ 3.07] 8.15 [.32 ] 54.2 [2.13] replacement parts item no. part no. description part number for kits 2215032 - 1 2215032 - 2 2215032 - 3 2 - 2215032 - 1 2 - 225032 - 2 2 - 2215032 - 3 1 2215456 - 1 bar, wall support 1 1 2215456 - 2 1 1 2215456 - 3 1 1 2 2215454 - 1 wall support 6 3 4 6 3 4 3 2215450 - 1 center block 1 2215450 - 2 1 2215450 - 3 1 4 2215451 - 1 rear plate 1 2215451 - 2 1 2215451 - 3 1 5 2215871 - 1 front plate 1 2215871 - 2 1 2215871 - 3 1 6 2215453 - 1 right side plate 1 1 1 7 2215452 - 1 left side plate 1 1 1 8 2215449 - 1 insert plate 6 3 4 9 2215449 - 2 insert plate 6 3 4 10 2 - 992946 - 8 dowel pin 2 2 2 11 1 - 992946 - 4 dowel pin 2 2 2 12 18024 - 3 screw, btn head cap 2 2 2 13 18024 - 2 screw, btn head cap 6 6 6 14 18023 - 6 screw, soc head cap 6 3 4 6 3 4 15 2 - 992946 - 7 dowel pin 4 7 - 992946 - 5 4 7 - 992946 - 8 4 figure 3 top seating tool 2215032 - 1 (1 x 6 shown) front end 5 14 6 15 7 8 1 10 2 11 3 12 4 13 9 b a c front side f e g
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